ORGANIC WASTE OXIDATION UNIT

EQUIPMENT LIST

 

 

Buffered Water Tank (T-4)

 

Manufacturer:

GPI Corporation

Size:

96.19" LD. (bottom)

96.22" LD (top)

120" height (excluding nozzles on top of tank)

Normal capacity:

3,200 gallons

Material construction:

FRP

Minimum design temperature:

>32°F

Maximum design temperature:

120°F

Service:

Potassium hydroxide @ 5 grams/liter

Number supplied:

One

 

Buffered Water Pumps (P-6A & P-6B)

 

Manufacturer:

Durco - Flowserve Pump Division

Type:

Centrifugal

Serial number:

0205-4785A & 0205-4785B

Model:

1K1.5X1-62RV M3 ST

Materials of construction:

Casing:

Shaft:

Impeller:

 

Ductile cast Iron (DCT)

316 SS

316 SS

Impeller size:

4.4 inches

Capacity:

26 gpm @ 70 ft TDH

Drive connection:

Direct coupled

Electric drive motor:

Manufacturer:

Size:

Speed:

Volts/phase/hertz:

Frame:

 

Reliance Electric

3 hp

3,600 rpm

460/3/60

182T

Service:

Buffered Water

Number supplied:

Two

 

Feed Tank (T-1 & T-2)

 

Manufacturer:

Fisher Company/Springs Fabrication, Inc.

Size:

144" O.D.

108" inside height

Nominal capacity:

7,590 gallons

Material of construction:

Carbon steel - Teflon lined

Maximum allowable working pressure:

5I/5E psi @ 140°F

Service:

Conditioned neutralent

Number supplied:

Two

 

Feed Tank Mixer (M-1 & M-2)

 

Manufacturer:

Chemineer

Model:

1GTA - 5

Drive connection:

Direct coupled to a gear reducer

Impeller speed:

100 rpm

Number of impellers:

Two

Impeller type:

One - 34 3/8" pitched blade (3 blades)Type SC-3

Electric drive motor:

Size:

Speed:

Volts/phase/hertz:

 

5 hp

1,800 rpm

230-460/3/3

Service:

Conditioned neutralent

Number supplied:

Two

 

Feed Tank Pumps (P-1A, P-1B, P-2A & P-2B)

 

Manufacturer:

Durco - Flowserve Pump Division

Type:

Centrifugal

Model:

PA1.5X1-8 PCMA

Materials of construction:

Casing:

Impeller:

 

DIPA

S3PA

Impeller size:

7.81 inches

Capacity:

30 gpm @ 60' TDH

Drive Connection:

Direct coupled

Electric Drive Motor:

Manufacturer:

Size:

Speed:

Volts/Phase/Hertz:

 

Reliance Electric

3 h.p.

1,800 rpm

460/2/60

Frame:

182TC

Service:

Conditioned neutralent

Number supplied:

Four

 

High Pressure Feed Pump (P-3A & P-3B)

 

Manufacturer:

American Lewa Inc.

Model:

G3F

Type:

Positive displacement, triplex diaphragm

Serial No.

470.563-010-001 & 470.563-010-002

Discharge pressure:

Design:

Operating:

 

2,800 psig

2,500 psig

Capacity:

26 gpm

Drive connection:

Direct coupled to gear reducer

Electric drive motor:

Manufacturer:

Size:

Speed:

Volts/Phase/Hertz:

 

Reliance Electric

60 h.p.

Variable via VFD to 1,750 rpm

460/3/60

Service

Neutralent

Number supplied

Two

 

Process Air Compressor (C-1A & C-1B)

 

Compressor Packager:

Greenfield Compression, Inc.

Compressor Manufacturer:

Greenfield Compression, Inc.

Model:

C5T223.13-LC

Type:

Air cooled, lubricated, reciprocating air compressor

Design Conditions:

Capacity, Dry air - DF operation:

Capacity, Dry air - QL operation:

Discharge pressure (operating):

 

546 lb/hr @ 570 rpm

984 lb/hr @ 1,045 rpm

2,500 psig

Compressor Speed:

DF operation:

QL operation:

 

570 rpm

1,045 rpm

Stages of compression:

Five

Size:

First stage cylinder:

Second stage cylinder:

Third stage cylinder:

Fourth stage cylinder:

Fifth stage cylinder:

 

180 mm - single acting

170 mm - single acting

100 mm - single acting

58 mm - single acting

35 mm - single acting

Stroke:

125 mm

Drive connection:

Belt Driven

Drive motor:

Manufacturer:

Size:

Speed:

Volts/Phase/Hertz:

 

WEG

200 h.p.

1,780 rpm

460/3/60

Service:

Air

Number supplied:

Two

 

Feed Heaters (E-1A, E-1B & E-1C)

 

Manufacturer:

 

Type:

Double pipe

Number of U-Bends:

7

Size:

Tubes:

Shells:

 

2"
6"

Overall Height:

43' 5 9/16" The height excludes support stand and insulation.

Material Construction:

Tubes:

Shells:

 

Nickel 200

Carbon Steel

Maximum allowable working pressure:

Tube:

Shell:

 

2800 psi @ 600°F

150 psi @ 600 °F

Service:

Tubes:

Shell:

 

Neutralent

Hot oil

Number supplied:

Three

 

Hot Oil System (X-1)

 

Manufacturer:

Thermal Fluid Systems, Inc.

Service:

Hot Oil

Number supplied:

One

 

Reactor (R-1A & R-1B)

 

Manufacturer:

ITS Engineered Systems, Inc.

Size:

40 3/4" ID 51'9" overall height

Straight side height:

46'

Volume:

3,250 gallons

Retention time at a design liquid flow rate of 26 gpm:

 

2 hours 6 minutes per reactor

Materials of construction:

Backing material:

Wetted parts:

 

Carbon steel - 3 1/2" thick

Nickel 200 cladding - 1/8" thick

Maximum allowable working pressure:

2800 psig @ 600 °F

Service:

Neutralent

Number supplied

Two

 

Process Coolers (E-2A & E-2B)

 

Manufacturer:

 

Type:

Double pipe

Number of U-Bends:

6

Size:

Tubes:

Shells:

 

2"

6"

Overall Height:

43'5 9/16" This height excludes support stand and insulation.

Material of Construction:

Tubes:

Shells:

 

Nickel 200

Carbon Steel

Maximum allowable working pressure:

Tubes:

Shell:

 

2,800 psi @ 600°F

150 psi @ 400°F

Service:

Tubes:

Shell:

 

Neutralent

Cooling water

Number supplied:

Two

 

Separator (S-3)

 

Manufacturer:

 

Size:

36" O.D. X 108" straight side height

Materials of construction:

316L SS

Maximum allowable working pressure:

150 psig/FV @ 370°F

Volume:

575 gallons

Working capacity:

220 gallons

Service:

Oxidized neutralent and vapors

Number supplied:

One

 

Off-Gas Cooler (S-4)

 

Manufacturer:

 

Size:

42" O.D. widest dia. 24" O.D. narrowest dia.

X 195 1/4" overall height

Materials of construction:

316L SS

Packed bed depth:

48"

Packing volume:

13 cu. ft.

Packing type:

1 1/2" nominal flexring

Material of construction (Packing):

316L SS

Maximum allowable working pressure:

5 psig @ 300 °F

Volume:

720 gallons

Working capacity:

240 gallons

Service:

Off-gas & soft water

Number supplied:

One

 

Off-gas Cooler Pumps (P-4A & P-4B)

 

Manufacturer:

Durco - Flowserve Pump Division

Type:

Centrifugal

Model:

1K1.5X1-62RV M3 ST

Materials of construction:

Casing:

Impeller:

Shaft:

 

316 SS

316 SS

316 SS

Impeller size:

4.44 inches

Capacity:

25 gpm @ 70' TDH

Drive connection:

Direct coupled

Electric drive motor:

Manufacturer:

Size:

Speed:

Volts/Phase/Hertz:

Frame:

 

Reliance Electric

3 h.p.

3,600 rpm

460/3/60

182T

Service:

Soft water

Number supplied:

Two

 

Off-gas Blower (B-1)

 

Manufacturer:

The New York Blower Company

Size:

1904S

Capacity:

377 cfm

Drive connection:

Direct coupled

Electric drive motor:

Manufacturer:

Size:

Speed:

Volts/Phase/Hertz:

Frame:

 

Reliance Electric

5 h.p.

3,600 rpm

460/3/60
184T

Service:

Off-gas

Number supplied:

One