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ORGANIC WASTE OXIDATION UNIT EQUIPMENT LIST |
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Buffered Water Tank (T-4) |
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Manufacturer: |
GPI
Corporation |
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Size: |
96.19" LD. (bottom) 96.22" LD (top) 120" height (excluding nozzles on top of tank) |
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Normal capacity: |
3,200 gallons |
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Material construction: |
FRP |
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Minimum design temperature: |
>32°F |
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Maximum design temperature: |
120°F |
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Service: |
Potassium hydroxide @ 5 grams/liter |
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Number supplied: |
One |
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Buffered Water
Pumps (P-6A & P-6B) |
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Manufacturer: |
Durco - Flowserve Pump Division |
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Type: |
Centrifugal |
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Serial number: |
0205-4785A & 0205-4785B |
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Model: |
1K1.5X1-62RV M3 ST |
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Materials of construction: Casing: Shaft: Impeller: |
Ductile cast Iron (DCT) 316 SS 316 SS |
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Impeller size: |
4.4 inches |
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Capacity: |
26 gpm @ 70 ft TDH |
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Drive connection: |
Direct coupled |
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Electric drive motor: Manufacturer: Size: Speed: Volts/phase/hertz: Frame: |
Reliance Electric 3 hp 3,600 rpm 460/3/60 182T |
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Service: |
Buffered Water |
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Number supplied: |
Two |
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Feed Tank (T-1
& T-2) |
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Manufacturer: |
Fisher Company/Springs Fabrication, Inc. |
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Size: |
144" O.D. 108" inside height |
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Nominal capacity: |
7,590 gallons |
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Material of construction: |
Carbon steel - Teflon lined |
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Maximum allowable working pressure: |
5I/5E psi @ 140°F |
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Service: |
Conditioned neutralent |
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Number supplied: |
Two |
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Feed Tank Mixer
(M-1 & M-2) |
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Manufacturer: |
Chemineer |
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Model: |
1GTA - 5 |
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Drive connection: |
Direct coupled to a gear reducer |
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Impeller speed: |
100 rpm |
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Number of impellers: |
Two |
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Impeller type: |
One - 34 3/8" pitched blade (3 blades)Type SC-3 |
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Electric drive motor: Size: Speed: Volts/phase/hertz: |
5 hp 1,800 rpm 230-460/3/3 |
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Service: |
Conditioned neutralent |
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Number supplied: |
Two |
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Feed Tank Pumps
(P-1A, P-1B, P-2A & P-2B) |
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Manufacturer: |
Durco - Flowserve Pump Division |
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Type: |
Centrifugal |
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Model: |
PA1.5X1-8 PCMA |
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Materials of construction: Casing: Impeller: |
DIPA S3PA |
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Impeller size: |
7.81 inches |
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Capacity: |
30 gpm @ 60' TDH |
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Drive Connection: |
Direct coupled |
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Electric Drive Motor: Manufacturer: Size: Speed: Volts/Phase/Hertz: |
Reliance Electric 3 h.p. 1,800 rpm 460/2/60 |
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Frame: |
182TC |
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Service: |
Conditioned neutralent |
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Number supplied: |
Four |
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High Pressure
Feed Pump (P-3A & P-3B) |
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Manufacturer: |
American Lewa Inc. |
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Model: |
G3F |
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Type: |
Positive displacement, triplex diaphragm |
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Serial No. |
470.563-010-001 & 470.563-010-002 |
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Discharge pressure: Design: Operating: |
2,800 psig 2,500 psig |
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Capacity: |
26 gpm |
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Drive connection: |
Direct coupled to gear reducer |
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Electric drive motor: Manufacturer: Size: Speed: Volts/Phase/Hertz: |
Reliance Electric 60 h.p. Variable via VFD to 1,750 rpm 460/3/60 |
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Service |
Neutralent |
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Number supplied |
Two |
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Process Air
Compressor (C-1A & C-1B) |
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Compressor Packager: |
Greenfield Compression, Inc. |
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Compressor Manufacturer: |
Greenfield Compression, Inc. |
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Model: |
C5T223.13-LC |
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Type: |
Air cooled, lubricated, reciprocating air compressor |
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Design Conditions: Capacity, Dry air - DF operation: Capacity, Dry air - QL operation: Discharge pressure (operating): |
546 lb/hr @ 570 rpm 984 lb/hr @ 1,045 rpm 2,500 psig |
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Compressor Speed: DF operation: QL operation: |
570 rpm 1,045 rpm |
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Stages of compression: |
Five |
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Size: First stage cylinder: Second stage cylinder: Third stage cylinder: Fourth stage cylinder: Fifth stage cylinder: |
180 mm - single acting 170 mm - single acting 100 mm - single acting 58 mm - single acting 35 mm - single acting |
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Stroke: |
125 mm |
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Drive connection: |
Belt Driven |
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Drive motor: Manufacturer: Size: Speed: Volts/Phase/Hertz: |
WEG 200 h.p. 1,780 rpm 460/3/60 |
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Service: |
Air |
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Number supplied: |
Two |
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Feed Heaters
(E-1A, E-1B & E-1C) |
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Manufacturer: |
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Type: |
Double pipe |
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Number of U-Bends: |
7 |
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Size: Tubes: Shells: |
2" |
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Overall Height: |
43' 5 9/16" The height excludes support stand and insulation. |
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Material Construction: Tubes: Shells: |
Nickel 200 Carbon Steel |
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Maximum allowable working pressure: Tube: Shell: |
2800 psi @ 600°F 150 psi @ 600 °F |
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Service: Tubes: Shell: |
Neutralent Hot oil |
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Number supplied: |
Three |
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Hot Oil System
(X-1) |
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Manufacturer: |
Thermal Fluid Systems, Inc. |
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Service: |
Hot Oil |
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Number supplied: |
One |
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Reactor (R-1A
& R-1B) |
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Manufacturer: |
ITS Engineered Systems, Inc. |
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Size: |
40 3/4" ID 51'9" overall height |
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Straight side height: |
46' |
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Volume: |
3,250 gallons |
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Retention time at a design liquid flow rate of 26 gpm: |
2 hours 6 minutes per reactor |
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Materials of construction: Backing material: Wetted parts: |
Carbon steel - 3 1/2" thick Nickel 200 cladding - 1/8" thick |
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Maximum allowable working pressure: |
2800 psig @ 600 °F |
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Service: |
Neutralent |
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Number supplied |
Two |
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Process Coolers
(E-2A & E-2B) |
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Manufacturer: |
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Type: |
Double pipe |
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Number of U-Bends: |
6 |
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Size: Tubes: Shells: |
2" 6" |
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Overall Height: |
43'5 9/16" This height excludes support stand and insulation. |
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Material of Construction: Tubes: Shells: |
Nickel 200 Carbon Steel |
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Maximum allowable working pressure: Tubes: Shell: |
2,800 psi @ 600°F 150 psi @ 400°F |
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Service: Tubes: Shell: |
Neutralent Cooling water |
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Number supplied: |
Two |
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Separator (S-3) |
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Manufacturer: |
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Size: |
36" O.D. X 108" straight side height |
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Materials of construction: |
316L SS |
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Maximum allowable working pressure: |
150 psig/FV @ 370°F |
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Volume: |
575 gallons |
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Working capacity: |
220 gallons |
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Service: |
Oxidized neutralent and vapors |
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Number supplied: |
One |
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Off-Gas Cooler
(S-4) |
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Manufacturer: |
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Size: |
42" O.D. widest dia. 24" O.D. narrowest dia. X 195 1/4" overall height |
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Materials of construction: |
316L SS |
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Packed bed depth: |
48" |
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Packing volume: |
13 cu. ft. |
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Packing type: |
1 1/2" nominal flexring |
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Material of construction (Packing): |
316L SS |
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Maximum allowable working pressure: |
5 psig @ 300 °F |
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Volume: |
720 gallons |
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Working capacity: |
240 gallons |
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Service: |
Off-gas & soft water |
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Number supplied: |
One |
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Off-gas Cooler
Pumps (P-4A & P-4B) |
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Manufacturer: |
Durco - Flowserve Pump Division |
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Type: |
Centrifugal |
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Model: |
1K1.5X1-62RV M3 ST |
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Materials of construction: Casing: Impeller: Shaft: |
316 SS 316 SS 316 SS |
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Impeller size: |
4.44 inches |
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Capacity: |
25 gpm @ 70' TDH |
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Drive connection: |
Direct coupled |
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Electric drive motor: Manufacturer: Size: Speed: Volts/Phase/Hertz: Frame: |
Reliance Electric 3 h.p. 3,600 rpm 460/3/60 182T |
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Service: |
Soft water |
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Number supplied: |
Two |
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Off-gas Blower
(B-1) |
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Manufacturer: |
The New York Blower Company |
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Size: |
1904S |
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Capacity: |
377 cfm |
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Drive connection: |
Direct coupled |
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Electric drive motor: Manufacturer: Size: Speed: Volts/Phase/Hertz: Frame: |
Reliance Electric 5 h.p. 3,600 rpm 460/3/60 |
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Service: |
Off-gas |
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Number supplied: |
One |